# Longest Concrete Pumping in Diu, Gujarat – A Record-Breaking Feat by Parishi Rental Services

Setting a New Benchmark in Concrete Pumping

Concrete pumping is an essential part of large-scale infrastructure projects, and Parishi Rental Services has achieved a groundbreaking milestone by successfully executing the longest concrete pumping in Gujarat with a 435-meter pipeline at Diu Fort. While this does not qualify as a Guinness World Record, it is a significant achievement for the Indian construction sector and sets a new standard in concrete pumping services.

Top 3 Longest Concrete Pumping Records Worldwide

  1. Sainj Hydroelectric Power Project in India –Schwing-Stetter SP 4800 pump where it successfully pumped concrete up to 2,432 meters .
  2. HeidelbergCement, Germany – Putzmeister 2110 Pump hold record for the longest concrete pumping at 2,015 meters, primarily used for tunnel construction.
  3. The Three Gorges Dam, China – Sany 120 C Achieved a concrete pumping distance of 1,915 meters to transport high-strength concrete for the world’s largest hydroelectric dam.

Parishi Rental Services' Record-Breaking Concrete Pumping in Gujarat

Parishi Rental Services has successfully pumped 500 M³ of concrete through an extended 435-meter pipeline at Diu Fort. The complexity of this project involved 4 – 90° bends, 4 – 60° bends, and 145 segments of 3-meter-long pipes.

A team of 20 pipeline experts and 3 dedicated supervisorsMr. Satish, Mr. Rajendra, and Mr. Yash – played a pivotal role in ensuring the smooth laying, fitting, and assembly of the pipeline. Meanwhile, the client Mr. Parth from RKC Infrabuild Pvt. Ltd. focused on producing M30 temperature-controlled concrete with precise mix adjustments to ensure seamless pumping.

Technical Challenges in Longest Concrete Pumping Project

  • Pipeline Laying Over Ocean Staging – Approximately 80% of the staging was constructed over the ocean floor, requiring a robust two-story and three-story iron rod fabrication system.
  • Vertical Pipeline Integration – The final concrete pouring required the pipeline to be placed vertically at the project endpoint.
  • Continuous Chokage & Jam Clearance – First-time pumping through the entire 435-meter-long pipeline required persistent hammering to prevent concrete blockages.
  • Concrete Pumping Under Extreme Heat – Due to high temperatures, moisture loss in concrete made pumping increasingly difficult.
  • Specialized Mix DesignSince river sand was unavailable, a customized mix of crushed stone sand, GGBS, and dust was used with admixtures to ensure a consistent flow.

Why Free-Flow Concrete is Essential for Long-Distance Pumping

Free-flow concrete plays a crucial role in long-distance pumping projects. It enhances workability, minimizes pipeline blockages, and significantly reduces the required pumping pressure. The customized M30 mix with 180 slum was specifically designed to meet the demands of this record-breaking project.

Execution Strategy & Equipment Used

  • Concrete Pump Used: SANY 80C Concrete Pump, selected for its high-performance pressure capacity and durability.
  • Pipeline Lubrication: 6 M³ of thick cement slurry was pumped initially to lubricate the entire 435-meter pipeline.
  • Project Duration: 1 month for ocean staging and 3 continuous days of pipeline laying and fitting.
  • Limited Work Hours Due to High Tide: Pipeline staging was possible only for 3-4 hours per day due to rising water levels.
  • Successful Completion in Under 10 Hours: Despite complex weather conditions, the 500 M³ concrete pour was completed in one continuous stretch.

Overcoming the Challenges of Longest Concrete Pumping in Gujarat

Executing a longest concrete pumping project over the ocean presented numerous hurdles. The unpredictable tides, complex pipeline network, and challenging mix design required strategic planning and execution. Parishi Rental Services, in collaboration with RKC Infrabuild Pvt. Ltd., overcame every obstacle to set a new benchmark in the Indian construction industry.

Watch the Record-Breaking Concrete Pumping in Action

 

 

📽️ Watch our milestone project here: YouTube Video

Diu Fort Concrete Pumping
Diu Fort Longest Concrete Pumping

Why Parishi Rental Services is the Best Choice for Concrete Pumping?

Expertise in large-scale concrete pumping projects

Access to high-performance concrete pumping equipment

Highly skilled and experienced technical team

Proven success in challenging construction environments

Parishi Rental Services has redefined concrete pumping services by successfully executing the longest concrete pumping in Gujarat. If you are looking for expert concrete pumping solutions for large infrastructure projects, trust Parishi Rental Services to deliver efficiency, precision, and reliability.

📞 Contact us today for high-performance concrete pumping solutions!

Sany hbt 80C - Parishi Rental Services